Intraosseous Infusion Devices: Complete Guide to IO Access in Emergencies

Intraosseous Infusion Devices: Complete Guide to IO Access in Emergencies | PediaDevices

When a vein cannot be accessed quickly in a life-threatening emergency, an intraosseous (IO) infusion device provides an immediate, reliable route to deliver fluids and medicines directly into the bone marrow. This guide explains what IO devices are, how they are used, and what makes them a critical tool in emergency medicine worldwide.

What Is an Intraosseous Infusion Device?

The word "intraosseous" means inside the bone. An intraosseous infusion device is a specially designed needle system that is inserted through the hard outer layer of a bone (the cortex) and into the soft, spongy inner space called the bone marrow. The bone marrow is filled with a network of tiny blood vessels that connect directly to the body's main circulation, much like a large vein.

Once the needle is in place, fluids, blood products, and medicines can flow through the bone marrow and reach the bloodstream very quickly - often within seconds. This is why IO devices are used when there is no time to find a regular vein, or when veins have collapsed due to shock or severe illness.

IO access has been used in medicine since the 1930s. After a period of decreased use, it was rediscovered in the 1980s as a life-saving technique and has since become a standard tool in emergency care worldwide.

Key fact: Almost any medicine or fluid that can be given into a vein can also be given through an IO device - including fluids, blood, medications for cardiac arrest, anaesthetics, and antibiotics.

Where and When Are IO Devices Used?

IO devices are used in situations where intravenous (IV) access - placing a drip into a vein - cannot be achieved quickly enough or has failed. These include:

  • Cardiac arrest (the heart has stopped beating)
  • Severe shock from blood loss, severe infection, or burns
  • Status epilepticus (prolonged, uncontrolled seizures)
  • Anaphylaxis (life-threatening allergic reactions)
  • Major trauma with collapsed or inaccessible veins
  • Drowning, electrocution, or other critical emergencies
  • Any situation where two or more attempts to place an IV have failed and the patient is critically ill

IO devices are used across many settings worldwide:

Hospital Emergency Rooms

Used when a patient arrives in critical condition and IV access fails.

Intensive Care Units (ICU/PICU)

Used as a bridge until more stable IV access is established.

Pre-hospital Emergency

Ambulances and paramedic teams use IO devices in the field.

Military and Disaster Settings

IO devices are part of advanced trauma kits used in combat and mass casualty events.

IO access is appropriate for all age groups, from premature newborns to older adults. However, because children - especially infants - are more likely to have veins that collapse during shock, IO devices are particularly common in pediatric emergency medicine.


Parts of an IO Device

While designs vary by type, most IO devices share these basic parts:

PartWhat It Does
NeedleThe hollow tube that is inserted into the bone. It must be strong enough to pierce bone without bending.
Stylet (inner rod)Sits inside the needle during insertion to prevent bone particles from blocking it. Removed after insertion.
Handle or DriverThe part that is held during insertion - can be manual, spring-loaded, or battery-powered.
Hub / ConnectorThe part at the top of the needle where an IV line or syringe connects.
Depth markingsLines on the needle shaft to guide how far the needle should be inserted.
Stabiliser / DressingHolds the needle firmly in place once inserted to prevent movement.

Types of Intraosseous Devices

There are three main categories of IO devices based on how they are inserted. Each has its own advantages, and availability may vary by country and institution.

Type 1

Manual IO Needles

These are the simplest type. The needle is pushed into the bone by hand, using a twisting or screwing motion. They require physical effort and good technique but are widely available and inexpensive. Common examples include the Cook IO Needle, Jamshidi needle, and standard 18-gauge needles with trocar. In hospitals with limited resources, especially in low- and middle-income countries, manual needles may be the primary tool available. They are effective but require training and practice to use correctly.

Type 2

Spring-Loaded (Impact) Devices

These devices use a pre-loaded spring mechanism to drive the needle into the bone with a single push or click. They are faster than manual needles and require less physical force. The most well-known example is the Bone Injection Gun (BIG), which comes in both adult and pediatric sizes with colour-coded settings. Because the force is controlled and consistent, they reduce the chance of inserting the needle too deep or at the wrong angle. They are used in pre-hospital and hospital emergency settings worldwide.

Type 3

Battery-Powered Drill Devices

These are the most widely used IO devices in modern emergency medicine. They use a battery-powered rotating drill to insert the needle smoothly and quickly - typically in under 10 seconds. The EZ-IO system (made by Teleflex) is the best-known example. It comes with colour-coded needles of different lengths for different patient sizes (15 mm for infants and small children, 25 mm standard, and 45 mm for patients with more tissue over the bone). Studies show battery-powered systems have the highest success rates and are the easiest to use under stressful conditions.

Type 4 - Sternal-Specific

Sternal IO Systems

These are specially designed devices for placing IO access in the breastbone (sternum). The most known example is the FAST1 (First Access for Shock and Trauma) system by Pyng Medical. These include special safety features to prevent the needle from going too deep and injuring structures behind the sternum. They are primarily used in adult patients - the sternum is not typically used in children - and are found in military, tactical, and disaster medicine settings.


Common Insertion Sites

IO needles can be placed in several bones of the body. The choice of site depends on the patient's age, size, and the clinical situation.

SiteBest ForNotes
Proximal tibia (upper shin bone)Infants, children, and all agesMost common site. Flat, easy to locate. 1-3 cm below the tibial tuberosity, on the inner flat surface.
Distal tibia (lower shin bone)Older children and adultsJust above the inner ankle bone. Useful alternative when proximal tibia is not available.
Proximal humerus (upper arm bone)Older children and adultsHighest flow rates of all sites. Requires specific positioning. Used when tibia is not accessible.
Distal femur (lower thigh bone)Infants and small childrenAlternative when other sites are not possible. Less commonly used.
Sternum (breastbone)Adults onlyRequires dedicated sternal device (e.g. FAST1). Not used in children due to risk of injury.
In children and infants: The proximal tibia is the preferred first choice in all major international guidelines including APLS (Advanced Paediatric Life Support). The bone is easy to find by touch and has a flat, stable surface for needle insertion.

How to Use an IO Device: Step-by-Step

IO devices are medical procedures performed only by trained healthcare professionals. The steps below are for educational and informational understanding. They are not a substitute for formal medical training and supervised practice.

The general procedure for IO insertion follows these steps. Specific techniques may vary slightly based on the type of device used.

Step-by-Step: General IO Insertion Procedure

  1. Confirm the indication: IO access is appropriate when IV access has failed after two attempts or cannot be achieved quickly enough in a critically ill patient.
  2. Gather equipment: IO device (correct size for patient), antiseptic solution (chlorhexidine or povidone-iodine), gloves, IV extension set with a Luer-lock connection, syringes (5 mL and 10 mL), normal saline for flushing, securing/stabilising dressing, and a pressure bag or syringe for infusion.
  3. Select the site: In children, the proximal tibia is usually first choice. Position the leg flat and slightly rotated outward. Locate the tibial tuberosity (the bump just below the kneecap) and measure 1-3 cm below it on the flat inner surface of the shin bone.
  4. Prepare the site: Put on gloves. Clean the insertion site thoroughly with an antiseptic solution. Allow it to dry for at least 30 seconds.
  5. Apply local anaesthetic (if patient is conscious): In conscious patients, a small amount of local anaesthetic (e.g. lidocaine 1%, without adrenaline) may be injected into the skin and down to the bone surface to reduce pain during insertion.
  6. Insert the needle:
    • For manual needles: Position the needle at 90 degrees to the bone surface and use a firm twisting/screwing motion to push through the cortex. Stop when a sudden "give" or loss of resistance is felt - this means the needle has entered the marrow.
    • For battery-powered drill (EZ-IO): Place the needle tip against the bone at 90 degrees and activate the drill while applying gentle, steady pressure. Stop when resistance decreases.
    • For spring-loaded devices (BIG): Position correctly and release the spring mechanism as per manufacturer instructions.
  7. Remove the stylet: Unscrew and remove the inner stylet. Attach a 5 mL syringe and gently aspirate. Aspirating bone marrow (a dark, blood-like fluid) confirms correct placement. Note: aspiration is not always successful even when the needle is correctly placed.
  8. Confirm placement: Flush with 5-10 mL of normal saline. In conscious patients, lidocaine (0.5 mg/kg, preservative-free) should be flushed slowly first to reduce pain. Correct placement is confirmed when there is no swelling around the site, no resistance to flushing, and the patient's condition does not worsen.
  9. Secure the needle: Apply the stabilising dressing included with the device (e.g. EZ-Stabiliser). The needle must be held firmly in place. Do not allow the needle to move or rotate after insertion.
  10. Connect the IV line and begin infusion: Connect the IV extension set and begin infusing the required fluids or medications. Because bone marrow has a higher resistance than veins, a pressure bag (inflated to 300 mmHg) or infusion pump may be needed to achieve adequate flow rates.
  11. Monitor continuously: Check the site frequently for signs of swelling, redness, or leakage (extravasation). Perform neurovascular checks on the limb - check circulation, sensation, and movement below the IO site.
  12. Remove as soon as IV access is established: IO access is a temporary bridge. It should be removed once standard IV or central venous access is obtained, ideally within 24 hours and no longer than 48 hours.

Delivering Lidocaine for Pain (Conscious Patients)

When a conscious patient requires IO infusion, fluids and medications entering the bone marrow under pressure trigger severe pain. Before infusing, 0.5 mg/kg of 2% preservative-free lidocaine (without adrenaline) should be slowly flushed into the IO needle and allowed to sit for 60 seconds. This significantly reduces discomfort during the infusion.

Removing the IO Needle

To remove the IO needle, the IV extension set is detached. A 5 mL syringe is attached to the hub of the IO needle and used as a handle. The needle is pulled straight out with a firm, smooth motion - do not twist or rock the needle during removal. The site is then cleaned and covered with a sterile dressing. A follow-up neurovascular check of the limb is done after removal and at regular intervals for 24 hours.


What Can Be Given Through an IO Device?

Almost everything that can be given intravenously can also be given through an IO route. This includes:

Fluids

  • Normal saline (0.9% NaCl)
  • Ringer's lactate / Hartmann's solution
  • Dextrose solutions
  • Colloids
  • Blood and blood products

Medications

  • Epinephrine / adrenaline
  • Atropine
  • Adenosine
  • Anticonvulsants (midazolam, lorazepam)
  • Antibiotics, vasopressors, glucose

Doses given by IO route are the same as IV doses. The onset of action is slightly slower than IV for some medications (for example, succinylcholine may take 50-60 seconds to act via IO compared to 30 seconds via IV), but is still significantly faster than other alternative routes.

Blood sampling: Bone marrow aspirated immediately after IO insertion can be used for emergency laboratory tests including blood type and cross-match, blood glucose, haemoglobin, pH, and blood cultures. Results reliably correlate with peripheral blood values.

Contraindications: When Should IO NOT Be Used?

There are situations where IO access at a particular site should be avoided:

ContraindicationReason
Fractured bone at the insertion siteFluids will leak into surrounding tissue instead of the bloodstream.
Previous IO attempt at the same site within 24-48 hoursThe cortex may have a hole that causes leakage. Use a different bone.
Infection or burn at the insertion siteIncreases risk of spreading infection into the bone marrow. Choose another site if possible.
Known bone disease at that site (e.g. osteogenesis imperfecta)Fragile bones may fracture during insertion.
Vascular injury or compromised circulation in the limbFluids may not circulate properly and the limb may be damaged.
Prosthetic joint near insertion siteRisk of dislodging or contaminating the prosthetic.
Important: In a true life-threatening emergency, the absence of an ideal site does not mean IO access should be withheld. The risks of not having any vascular access must always be weighed against the risks of using a less-than-ideal site.

Precautions and Potential Complications

IO devices are considered safe when used correctly, but complications can occur. Most are rare and preventable with proper technique and monitoring.

Complications to Watch For

ComplicationSigns to Watch ForAction
Extravasation (fluid leaking out of the bone into surrounding tissue)Swelling, tightness, or firmness around the insertion site or lower leg/armStop infusion immediately, remove needle, apply pressure
Compartment syndromeSevere pain, tightness, and loss of sensation or pulse in the limbMedical emergency - requires urgent surgical evaluation
Osteomyelitis (bone infection)Redness, warmth, swelling, fever hours to days after removalMedical treatment needed, often antibiotics
Needle dislodgementSudden swelling, reduced flow, device appears looseRemove and re-establish at a new site
Fracture at insertion siteUnusual pain or instability at site, especially in small infantsStop procedure, imaging and orthopedic assessment
Pain during infusion (conscious patients)Patient reports severe pain at the site or limbFlush with lidocaine as described above; reduce infusion rate
Fat embolism (rare)Can occur during cardiopulmonary resuscitation; generally not clinically significant in most casesManaged as part of overall resuscitation
Critical Warning: If swelling is noted around an IO site during infusion, the needle must be removed immediately. Continued infusion into surrounding tissue (especially with certain medications) can cause severe tissue damage, nerve injury, or require surgical intervention.

General Precautions

  • Always use strict sterile technique - clean gloves, clean site, sterile equipment.
  • Never leave an IO needle in place for more than 24-48 hours. Remove it as soon as IV access is available.
  • Do not use an IO site that has had a previous insertion attempt in the last 24-48 hours.
  • Monitor the limb continuously - check colour, temperature, pulse, and sensation below the insertion site.
  • Use correct needle size for the patient's size and tissue depth. Using too short a needle can mean the needle doesn't reach the marrow. Too long can penetrate the opposite cortex.
  • Secure the needle firmly. An unsecured IO needle that moves or comes out during resuscitation interrupts treatment.
  • Never use excessive force when inserting a manual needle - controlled pressure reduces the risk of fracture and over-penetration.

How to Select the Correct Needle Size

Needle length is important. Using a needle that is too short means it may not reach the bone marrow. A needle that is too long may penetrate through both sides of the bone. For battery-powered systems like the EZ-IO, colour-coded needles guide selection:

Needle LengthTypical Patient GroupColour (EZ-IO)
15 mmInfants and young children (3-39 kg); tissue depth less than 5 mmPink
25 mmGeneral use across children and adults (standard needle)Blue
45 mmPatients with significant tissue depth, such as obese adults or proximal humerus sitesYellow

Always check the tissue depth over the intended insertion site before choosing needle length. The needle needs to pass through skin, subcutaneous tissue, and the bone cortex to reach the medullary (marrow) space. Clinical judgment and patient-specific anatomy guide final needle selection.


Device Safety and Storage

Proper storage and maintenance of IO devices ensures they function correctly in an emergency, when time is critical.

  • Keep devices in a clean, dry location away from moisture, extreme heat, or direct sunlight.
  • Check expiry dates regularly. IO needles are single-use, sterile devices. Expired products must never be used.
  • Store battery-powered devices (e.g. EZ-IO driver) with a charged battery. Batteries should be tested or replaced at regular intervals as per the manufacturer's recommendations. A dead battery in an emergency renders the device unusable.
  • Inspect packaging before use. If the sterile packaging is torn, punctured, or wet, the device should be discarded and replaced with a new one.
  • Use only once. IO needles are single-use only. They must never be reused or re-sterilised. Reuse causes needle dulling, sterility failure, and patient safety risks.
  • Keep spare needles in the emergency kit. If the first attempt fails, a replacement needle must be available for a new insertion at a different site.
  • IO kits should be checked and restocked after every use and at regular scheduled intervals as part of emergency equipment maintenance.
  • Dispose of used needles safely in a puncture-resistant sharps disposal container (sharps bin). Never recap a used IO needle by hand.
  • Follow local or national biomedical waste disposal regulations for disposal of used IO needles and components.

IO vs IV: A Quick Comparison

FeatureIntraosseous (IO)Intravenous (IV)
Speed of accessVery fast (often under 60 seconds with drill device)Variable; can be very slow in collapsed veins
Success in shock/collapseHigh (veins not needed)Low in severe shock (veins collapse)
What can be givenSame as IV - fluids, blood, drugsFull range of IV medications and fluids
Flow rateModerate; pressure bag needed for faster ratesHigh with large-bore IV
Duration of useTemporary (24-48 hours maximum)Can remain longer with proper care
Training requiredSpecific training and practice neededStandard nursing/medical training
Pain (conscious patient)Yes, especially during infusion - managed with lidocaineMinimal after insertion

Frequently Asked Questions (FAQ)

Does inserting an IO needle hurt?
In unconscious patients or during cardiac arrest, there is no pain awareness. In conscious patients, the insertion itself causes moderate pain. The greater discomfort is felt during the infusion, when fluids enter the bone marrow under pressure. This can be significantly reduced by flushing the IO needle with lidocaine (a local anaesthetic) before starting the infusion.
How long can an IO needle remain in place?
IO needles should be removed as soon as alternative IV access is available, ideally within 24 hours. The absolute maximum recommended time in place is 48 hours. Leaving an IO needle in place longer increases the risk of infection (osteomyelitis) and other complications.
Can IO access be used in newborns and very small infants?
Yes. IO access is safe and effective even in premature newborns. The proximal tibia is the most used site. A shorter, smaller needle (15 mm, like the pink EZ-IO needle) is appropriate for infants. However, the technique requires careful attention to needle size and insertion depth because infant bones are smaller and the cortex is thinner.
Does IO access cause long-term damage to the bone?
When used correctly, IO access rarely causes permanent damage. Studies show that the small hole made in the bone cortex heals over days to weeks without lasting harm. However, complications like infection or extravasation, if not managed promptly, can lead to more serious bone or tissue damage.
What is the success rate of IO insertion?
IO insertion has a very high success rate in trained hands. Studies report overall success rates of approximately 86-98% in emergency settings, with first-attempt success rates of around 82-97% depending on the device used and the clinical setting. Battery-powered drill devices consistently show the highest success rates.
Is IO access the same as a bone marrow biopsy?
No. Both procedures insert a needle into bone marrow, but they are different. A bone marrow biopsy is a planned diagnostic procedure to collect a marrow sample for laboratory analysis. IO access is an emergency procedure to create a rapid route for giving fluids and medications. The needles, techniques, and purposes are different.
Can blood drawn from an IO site be used for lab tests?
Yes. Bone marrow aspirated immediately after IO insertion reliably reflects the values in peripheral blood. It can be used for blood typing and cross-matching, blood glucose, haemoglobin, blood pH, lactate, and even blood cultures. However, bone marrow aspirate may not be suitable for all tests - the clinical team decides which tests are reliable based on the situation.
Why is the tibial tuberosity used as a landmark in children?
The tibial tuberosity (the bony bump below the kneecap on the front of the shin) is a reliable, easily felt landmark. The insertion site for IO in children is 1-3 cm below this bump on the flat inner surface of the tibia. This area is away from the growth plate, has a flat surface for stable needle placement, and overlies a wide, well-vascularised marrow cavity - making it safe and effective for IO access in children.
Can the IO route be used for all resuscitation drugs?
Yes. Major international resuscitation guidelines, including the Advanced Paediatric Life Support (APLS) guidelines, state that IO access is an acceptable route for all resuscitation medications, including epinephrine (adrenaline), atropine, adenosine, antiepileptic drugs, and vasopressors. Doses are the same as IV doses.
Who is trained to use IO devices?
IO device insertion is a skill for trained healthcare professionals, including emergency physicians, anaesthetists, intensive care specialists, paediatricians, emergency nurses, and paramedics who have received proper training. Training typically includes simulation-based practice on models before performing the procedure on patients.

Suggested Further Reading and References

Recommended Books

Advanced Paediatric Life Support (APLS): The Practical Approach - Advanced Life Support Group (ALSG) - Wiley-Blackwell

Tintinalli's Emergency Medicine: A Comprehensive Study Guide - Tintinalli JE et al. - McGraw-Hill Education

Nelson Textbook of Pediatrics - Kliegman RM et al. - Elsevier

Roberts and Hedges' Clinical Procedures in Emergency Medicine and Acute Care - Roberts JR et al. - Elsevier

Pediatric Emergency Medicine: Concepts and Clinical Practice - Barkin RM et al. - Mosby

Recommended Websites

StatPearls (NCBI / National Library of Medicine) - www.ncbi.nlm.nih.gov

Medscape Emergency Medicine - www.emedicine.medscape.com

Royal Children's Hospital (Melbourne) Clinical Guidelines - www.rch.org.au/clinicalguide

American Academy of Pediatrics (AAP) - www.aap.org

Advanced Life Support Group (ALSG) - www.alsg.org

Pediatric Emergency Care Applied Research Network (PECARN) - www.pecarn.org


Medical Disclaimer

The information provided on this page is intended for general educational and informational purposes only. It is not a substitute for professional medical training, clinical judgment, or institutional protocols. Intraosseous infusion is a medical procedure that must be performed only by qualified and trained healthcare professionals in appropriate clinical settings.

Medical guidelines, device specifications, and best practices may vary by country, institution, and patient population. Always follow current locally approved clinical guidelines, manufacturer instructions, and the policies of the relevant healthcare institution.

This content does not constitute medical advice and should not be used to make clinical decisions independently. In any medical emergency, contact emergency medical services immediately.

PediaDevices makes every effort to ensure accuracy and uses peer-reviewed and authoritative medical sources. However, medicine evolves continuously and readers are encouraged to verify current guidance through up-to-date official sources.

Medically reviewed and approved by a qualified Pediatrician. Last updated: February 2026.

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